Sachet Filling Machine



Type-1-Sachet Filling Machine is suitable for Filling between 20- 200 grms. it is integrated with Bosch vertical Form, Fill, Seal Machine Model TW 100 NEL with dedicated Filling Head of SIPEP

The Sachet Filling Machine shall comprise of the vertical form, fill and Seal machine with Jaw draw technology with a throughput of up to 80 bags/min.

The TW 100 NEL is a compact, high speed, versatile and operator friendly bag maker that uses the jaw draw-off principle for sealing suitable for Filling between 20 - 200 grms. (Brochure attached). The bag shall be of either Pillow Bag type or Gusseted Bag type, and the same machine may be used for bag sizes varying from 40 mm-165 mm in width and 60-250 mm in length.

Accessories



The Sachet Filling Machine comes with Margarine Filler for a specified weight. In the present situation since our requirement is 20 grams and 100 grams, assuming say the main machine is equipped with 20 grams Margarine Filler, then a separate Margarine Filler for 100 grams is additionally required which is to be replaced with 20 grams filler.

These 20 grams and 100 grams filler are interchangeable.

Type-2-Sachet Filling Machine i suitable for Filling between 250-1000 grms. It is integrated with Bosch vertical Form, Fill, Seal Machine for Model TW 100 SPL with dedicated Filling Head of SIPEPL

The Sachet Filling Machine shall comprise of the vertical form, fill and Seal machine with Jaw draw technology with a throughput of up to 70 bags/min.

The TW 100 SPL is a compact, high speed, versatile and operator friendly bag maker that uses the jaw draw-off principle for sealing, and is suitable for Filling between 250 - 1000 grms. (Brochure attached). The bag shall be of either Pillow Bag type or Gusseted Bag type and the same machine may be used for bag sizes varying from 100 mm - 350 mm in width and 80 - 250 mm in length.

However, the suggested bag sizes are as follows:

Sl No Filling Weight Suggested Bag Size Suggested Speed Remarks
  1 20 grams 45W X 65L 70 bags/min TW 100 NEL
  2 45 grams 80W X 104L 60 bags/min TW 100 NEL
  3 100 grams 100W X 125L 45 bags/min  
  4 200 grams 100W X 155L 35 bags/min  
  5 1250 grams 100W X 175L 35 bags/min TW 100 SPL
  6 500 grams 130W X 200L 30 bags/min TW 100 SPL
  7 1000 grams 165W X 250L 25 bags/min  

The Margarine Filler Head



A custom designed filler head with a compensator will be required for filling margarine, as the flow of margarine should be continuous and constant at all stages of the packing. The Margarine Filler Head designed at SIPEPL starts its cycle of operation on receiving a signal from the filling machine. On receipt of this signal, the pneumatic valve operates and the dozing takes place. On completion of the stroke, the read switch on the cylinder indicates the completion of the dozing process.

Margarine is supplied continuously from the Sinitator to the margarine filler head. When the filler cylinder head is in normal position, the margarine is pushed in the space under the valve in the rectangular housing. It is to be ensured that there is sufficient supply of Margarine to the filler head in order to avoid pockets in the valve body. When the dozing action is on, the pressure from the system is transferred to the compensator set at a pressure slightly lower than the product pressure. The volume of the compensator is maintained to be the same as the volume of product required to be dozed in one cycle. Any more product than the required quantity is routed back to the line.

machine Once the filling is complete, and the piston has moved to its original position, the space under the cylinder creates a pressure differential as a result of which the compensator piston which had been under the pressure of the product is now released and the air pressure given to the system immediately pumps the product to the space under the dozing cylinder which is then pumped into the sachets on receipt of a signal from the filling machine.

The Margarine Filler Head for different weights shall be different, whereas the filling system shall be the same.

Accessories



a. The Sachet Filling Machine comes with Margarine Filler for a specified weight. In the present suitation since our requirement is 250 grams and 450/500 grams assuming say the main machine is equipped with 250 grams Margarine Filler a separate Margarine Filler for 450/500 grams is additionally required which is to replaced with 250 grams filler.

These 250 grams and 450/500 grams filler are interchangeable.

b. The Sachet Filling Machine comes with Margarine Filler for a specified weight. In the present suitation since our requirement is 250 grams and 1000 grams [ 1 Kg] assuming say the main machine is equipped with 250 grams Margarine Filler a separate Margarine Filler for 1000 grams [1 Kg] is additionally required which is to replaced with 250 grams filler.

These 250 grams and 1000 grams [1 Kg] filler are interchangeable.